60m/Min 114mm High Frequency Welded Tube Mill Line With 300KW Solid State HF Welder

• Product Description

The 60m/min Φ114 High Frequency Welded Pipe Machine Line is a state-of-the-art production system designed for the efficient manufacturing of high-quality welded pipes. This machine line is equipped with a powerful 300KW solid-state high-frequency (HF) welder, enabling it to produce pipes with an outer diameter of up to 114 mm at impressive speeds of 60 meters per minute.

The 60m/min Φ114 High Frequency Welded Pipe Machine Line with a 300KW solid-state HF welder is an advanced solution for manufacturers seeking to produce high-quality welded pipes efficiently. Its combination of high-speed operation, advanced welding technology, and robust control systems makes it an essential asset for various industries.

• Features and advantages

- High Production Speed:

• The machine line operates at a maximum speed of 60 meters per minute, significantly enhancing production efficiency and throughput.

- Welding Technology:

• Solid-State HF Welder: The 300KW solid-state welder utilizes high-frequency induction heating to create strong and reliable weld seams. This technology ensures that the edges of the pipe are heated to a molten state before being pressed together, resulting in a high-quality weld.
• Continuous Operation: The design allows for continuous welding, making it suitable for high-volume production environments.

- Pipe Specifications:

• Diameter Range: Capable of producing pipes with an outer diameter of up to 114 mm.
• Wall Thickness: The machine can handle various wall thicknesses, typically ranging from 1.0 mm to 5.0 mm, accommodating different material requirements.

- Material Compatibility:

• Primarily designed for low carbon steel, the machine can also work with galvanized steel and other materials, making it versatile for various applications.

- Advanced Control System:

• The machine features a full digital control system that allows for precise adjustments and monitoring of the welding process. This includes a human-machine interface (HMI) for easy operation and fault diagnosis.

- Safety and Reliability:

• The machine is designed with safety in mind, incorporating features such as over-voltage and over-current protection systems to ensure safe operation.
• High-quality components from reputable international brands are used throughout the machine, enhancing its reliability and performance.

• Technical parameters

Note: the above are standard parameters, customized is accepted.

• Process flow:

Raw material (steel strip) → decoiler → shearing and end welding → accumulator → forming and sizing machine → high-frequency welding → packing

• Applications

The 60m/min Φ114 High Frequency Welded Pipe Machine Line is suitable for a wide range of applications, including:

• Construction: Producing structural pipes for buildings and infrastructure projects.
• Automotive: Manufacturing components for vehicles and machinery.
• Oil and Gas: Creating pipes for fluid transportation and storage systems.
• General Manufacturing: Supplying high-quality welded tubes for various industrial applications.

• Packaging & Shipping

Packaging:

All parts of the FX114 high efficiency welded pipe mill line are fixed inside container by steel wires and special PET straps, in order to make sure all parts will not move during transportation and avoid any kinds of damage of machine and container.

Shipping:

Sea Freight: The FX114 high efficiency welded pipe mill line is often shipped via ocean freight, especially for international transportation. The equipment is securely loaded into shipping containers or flat racks, which are then loaded onto cargo vessels. This mode is suitable for long-distance shipping and can accommodate larger and heavier welded pipe mill lines.

Air Freight: When there is a need for fast delivery or for shipping smaller or lighter welded pipe mill lines, air freight can be used. The equipment is packed and loaded onto aircraft for transportation. Air freight is typically more expensive than ocean freight but offers quicker transit times.

• FAQ

Q1: What is an HF welded pipe mill?

A: An HF welded pipe mill is a machine used for producing welded pipes. It utilizes high-frequency induction heating to rapidly and efficiently weld steel strips or plates, forming seamless or welded pipes.

Q2: What types of pipes can be produced with an HF welded pipe mill?

A: HF welded pipe mills can produce various types of pipes, including round pipes, square pipes, and rectangular pipes. The pipes can be made from materials such as stainless steel, carbon steel, and alloy steel.

Q3: How does an HF welded pipe mill work?

A: An HF welded pipe mill uses high-frequency induction heating to heat the steel strip or plate to the welding temperature. Then, the heated material is rolled or pressed into a pipe shape using rollers or roll forming devices, creating the welded joint. High-frequency current is often used to heat and melt the weld seam during the welding process.

Q4: What are the advantages of an HF welded pipe mill?

A: HF welded pipe mills offer advantages such as high production efficiency, good welding quality, and low cost. They enable continuous and automated production processes, resulting in welded pipes with consistent strength, precise dimensions, and smooth surface finishes.

Q5: What are the applications of an HF welded pipe mill?

A: HF welded pipe mills have a wide range of applications in industries such as oil and gas, construction and infrastructure, water and wastewater systems, mechanical and engineering applications, automotive industry, manufacturing and fabrication, and more.

Q6: What maintenance and upkeep are required for an HF welded pipe mill?

A: Maintenance and upkeep for an HF welded pipe mill typically involve regular inspection and cleaning of the equipment to ensure smooth operation. It is also necessary to periodically replace worn-out components, perform lubrication and maintenance tasks to extend the equipment's lifespan and ensure production quality.